It is normal for the oil to "burp" itself and the oil level in the reservoir to drop a little when you run the drive to get rid of any trapped air. I don't know if it has a hose clamp or some other hose clamping fitting because I cannot see up in there. Any comments before I pull the boat out and start looking for leaks would be appreciated. Second mechanic sounds like he knows his stuff. I took off the drive, drained the oil and pressure tested it. 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Deals, Electronics It has a Mercruiser 5.0L Alpha. Hardware, Boat Trailer The sticker on the side of th . It appears to be around the end of the tilt ram whos fluid source is a pump mounted to the transom. I will look again. Hardware, Boat Cabin Oars, Wakeboard, Wakesurf & Greetings. US $113.88 63115A12 Alpha One Gen I 96863A15 Alpha One Gen II 805320A1 Fits all of the following sterndrives Replaces Part Numbers: 805320A03 17693A2. I have a question on my mercruiser outdrive gear oil that seems to disappear from the resevoir. Aluminum Anode Kit MerCruiser Alpha 1 Gen 2 zinc Salt Water outdrive one II 109 $3143 $8.50 delivery Feb 13 - 15 GMB U-Joint, Cross and Bearing for Mercury Mercruiser Marine Alpha, Bravo, OMC, Volvo Penta Ujoint Universal Joint 72 $1588$16.99 FREE delivery Tue, Feb 14 on $25 of items shipped by Amazon Or fastest delivery Mon, Feb 13 All the seals except for the input shaft seal are just pull out/drive in seals. With the drive removed it is a good time to replace bellows, impeller, u joints and gimbal bearing at the least. 03-22-2017, 05:36 PM. Bullet Skimmer, Paint and & Rings, Prop Nut Kits & & engine hours 100 on block rebuild upgraded rubber gaskets no oil leaks and perfect compression specs 5 7 liter v8 350 with 250hp . I have not removed the hinge pins to remove the ring. Whats you're diagnosis and what will it take to fix? Maintenance, Pumps and The upper seals and impeller stuff isn't hard and all the seals should only fit what they're intended for. Drive/gear lube is the same thing. Thanks for that info Mike. Switches, Shore Power & AC This hose may be leaking or the tie is missing. Yes I did make sure the new o ring was in place when assembling the lower half back on. I have the Seloc manual 92-2000. 2,254. JavaScript is disabled. Covers, Other Another common point is at the propeller shaft. Cushions, Lexington Thank you for the info.Sent from my SM-J737V using Lake Ontario United mobile app, Going to have the boat on the trailer soon for Smart Tab installation and I had planned to check for water. He is saying there is rust on the shaft as well. Im pretty sure everything went ok when i was replaceing that as i have done it a few times in the past. If you're still using a fair amount of gear lube I would listen to Hank (L&M) and check it out to be safe. There is a seal which holds the water out but the shaft is hardened steel which can rust, pit and ruin the seal. This actually is quite a common occurrence when people do their own work and become a mechanic from watching a few Youtube video clips (LOL) Please check with us for your used parts needs, as we part out boats and motors on a daily basis. How to detect an upper drive seal leak in an Alpha One gen 2 drive without the need to lift the boat or split the leg Instruments, VHF Radios & Def not the drain plug leaking its on the oposite side just further forward and a little higher than the drain. Yes thats how the problem originally started I noticed a bunch of oil in the bilge when the boat was just sitting in the garage and when I took it to the 1st mechanic he took the drive apart and said a lose cover nut was causing the leak but the 2nd mechanic didn't agree and said that would be impossible. HorizonblueDK Petty Officer 1st Class Joined Hi all, I need some help I have a drive fluid leak on my 2013 Bayliner 175 with 3.0 mercruiser with alpha one drive somewhere. Supplies, Boston Whaler, 1972-1993, So 3 to 4 years of not removing the drive for inspection/maintenance then that rusting doesn't surprise me. The classic source of water as you describe it is the lower shift cable bellows. Boats, Propeller Parts & If so I have the manual in a .pdf if you need it. Jacks, Boat Trailer Brakes & This very large foam gasket is often not inserted or installed correctly and can leak water from the ocean into your boat. I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. Big_Z Registered Gearlube in the u joint bellow is not normal. No sign of oil anywhere on the water or elsewhere. Acessories, Fish Cleaning I borrowed my buddies 3 jaw slide hammer so i think im good in that department. mercruiser greases products are widely available today, and we have reviewed them all. & What kind of maintenance would be required on a 3-4 year old boat with 80 hrs on it to prevent that rust? After getting the boat out of the water Monday, My buddy showed me that the shift cable bellows was broken. I just got off the phone with our boatyard. Ask Your Own Boat Question. . Restocking fee of 15% may apply in other circumstances. Hello Mike. Mercruiser Alpha 1. Downs, Couplers, Mounts, Seats, Pontoon Boat Seats & C $661.62 Find many great new & used options and get the best deals for Alpha One Gen 2 gimbal bearing with TOOLS bellows puller Mercruiser trasom kit at the best online prices at Free shipping for many products. Professionals. From the small holes on the side of the lower unit (are these - Answered by a verified Marine Mechanic . You'll want a drip pan under the unit. Maintenance, Fiberglass & Epoxy Show More. Is this a Gen I? Here's an Idea that I will try this weekend: CREATE Thanks. Covers, Boat Shrink Wrap Video, GPS Chartplotters & I just ordered the hinge pin tool, gasket kit, bellows for the shift cable. Agreed, I did mine when we had our i/o, it had the same leak, pretty common. PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), Mercruiser 22-861150T02 Gear Lube Reservoir Fitting, https://www.wholesalemarine.com/gear-lube-reservoir-fitting-assy-90deg-mercury-mercruiser-22-861150t02/?gclid=EAIaIQobChMI4dTvm5jV8QIVhrLICh0ZvwcrEAQYAiABEgLSFPD_BwE, https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. I picked up the seal kits and man there are aot of seals in there. However, if your anodes get much further eroded electrolysis will damage it. Kits, Boat Trailer I'd have them also do the u joints, an impeller and related parts/gaskets while they have it. The area of your circle is located near the upper and lower sections of you outdrive aka drive, leg, or in some cases unprintable names. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Accessories, Big Jon Water can get into the drive from a bad seal or a bad oring. Does this sound right? My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . Login, Boats Biminis, Paint and Best $20 you will ever spend and covers every process with diagrams. The rubber tubing between the reservoir and the drive could be cracked between the boat and the drive. pulled in is just filling the voids since I didn't pump past the vent screw.Sent from my SM-J737V using Lake Ontario United mobile app. AN Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit This Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit has . Also drained the reservoir. "B on D C", is a 1989 2459 Trophy Offshore HT, OMC 5.7L, Cobra OD, Yamaha 15hp kicker. They aren't bad. The drive gets warm and the oil expands and some can get pushed out through the prop shaft seals. Gimble has some roughness to it so i got one of those as well. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. You must log in or register to reply here. It is rare for the hose to leak. White Streaks in your Gear Lube. Seats, Fishing Boat Parts, Rule 1500 GPH Automatic Magnetic Oil Plug Drain Kit Bottom, Mercury - Mercruiser 22-8M0058389 All MC-1, Alpha 1, Gen II, TR & TRS Replaces: Mercury 22-67892A06 GLM 21731 Mallory 9-72651 Redline RL2375 Pro Marine 64892 Sierra 18-2375 . No oil in the bilge and all oil gone after running a short time. Deals, Boat Seats Dial Indicator Holding Tool 91-89897. How many special tools are required to do this? Storage Helm Seats, Shop Even for gear oil (which is not engine oil). Forums, Find The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. 10 to 12oz indicates a leak somewhere & if your not seeing it externally, pull the drive again & see if there isn't oil in the u-joint bellows. Meters, Marine Electrical Panels ha ha if this was a car i would have been elbows deep in this already. I need guidance on replacing the water pump impeller on a 1998 Mercruiser . Remove the drain plug on the "bullet" (see photo below). Holders, Cabin Accessories & Hardware, Boat My input shaft seal was peeing in the drive boot. Copyright 2019 IBOATS. I only say this you think the leak is on the starboard trim cylinder. The manufacturer recommends oil that meet certain properties and are specifically designed for the use (eg. The correct way is to pump oil in from the bottom until it comes out your top vent then put in the vent plug and keep pumping oil into the bottom to fill the oil reservoir and oil lines. Distribution, ProMariner ProNautic I recently purchased a boat with a 2003 Mercruiser that has a gear oil reservoir in the doghouse. I have some oil in the bilge but it could have been from the 1st time and me not getting it all completely out. Transom your boats Gel Coat Match, Shop Honda 5hp Outboard, Boat MerCruiser impellers should be inspected once a year, or every 100 hours, and replaced as needed. I checked the fluid and it was a little gray but no raw water came out the bottom and it wasnt really milky so i topped it off and went out for a few hours with no problems. Zincs, Generator Rails, Marine Tools & Tool Got a 98 crown line with alpha one gen 2. I assume it is broken or maybe the hose is just leaking. I have had it out 2 times since. 27 Apr 2013 #3 D dingdongs Member Joined We have 3 different membership levels available. The Right Tools. Did you get good placement of the o ring that goes between the upper and lower halves? Plumbing, Fresh Water Boat Category, View Marine Battery Chargers, Shop Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The reservoir is higher than the hole, as I remember. If I had to guess your loosing it thu the upper yoke seal. Insurance, Boat I looked up in there today with a light. Marble, Engine Thanks for the replies, alright excellent thanks for all the quick help. JavaScript is disabled. Can you post a picture of where you are seeing the level decrease? Can you show me a picture of where the fluid is leaking from?? Platforms, Slide Protection, Dock Storage & I recently finsihed the boat and made a final video on my Youtube channel revealing the boat. I didn't think any gear oil was present in that area. Vinyl, Floating Boat To change the lower unit oil in your alpha one, first lower the drive. Bearing Preload Tool 91-14311A04. BTY your anodes need replacing. Finally refilled the drive lube reservoir. Michigan Stinger, Stingrays Trolling Spoons, Bomber Long A 15a Jerkbait Fishing Lures (lot of 6), Floor material for aluminum boat instead of dreaded plywood, This could be last Stripers season on the Hudson River, Lake Ontario Charter Boat Association- LOCBA Meeting, https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube. Not sure if its in the Bayliner library but I know we have it under Documents at the Maxum site. Riptide Terrova 80 Trolling Motor w/i-Pilot & Bluetooth, Inflatable Myself, top down, 1/4 tank. Ill look into getting those replaced. This is a VERY serious condition which will eventually lead to serious damage. White streaks are an indication that you have water in your gear lube. Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo . Guide, Boat (You must log in or sign up to reply here.). I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. Share on Twitter. I've never done the seals on the lower. Covers, Boat Seat at start of every season. Dial Indicator 91-58222A1. Answered in 17 minutes by: 3/1/2023. Please take a moment to donate now. Rollers, Boat Trailer tolerant to moisture). Hardware, Boat Seat If im going to take it apart im going to do the upper and lower while im in there. After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. This page was generated at 08:27 AM. The cost sounds reasonable IMO. I did a gimble with a buddy of mine a while back and dont remember using a tool. Friction, corrosion, water, sand, disuse and heat can all abraid and degrade the rubber. i found the pdf for the manual on i boats and printed it out (at work of coarse. Mercruiser Alpha 1 Gen 2 Leaking Drive Fluid 10-4-18 ShipShape Marine 5.83K subscribers Subscribe 17K views 4 years ago I just had a call about a leaking drive that was recently. The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. Location. I found that the gear oil is leaking from around the hose where it connects to the outdrive. We understand that it's unconventional to purchase items from youtube, so please note the 100% positive feedback on both of our eBay usernames: shipshapeparts and shipshape8968804. Biminis, RV & Trailer Accessories, Boat He is shocked at what he saw when he took the drive apart. He said I am looking at 1-2k fix has anyone experienced this before? The engine only has 100 hours on it, but for the last three years was hardly used (my brother passed last year) . I am hoping this will not be necessary. Bilge Pumps, Shop Other thoughts are the vent plug on the drive is dripping which would run down the drive in the area you circled or if the raw water pump was changed but the seal between the upper and lower halfs of the drive is leaking it to would show up on that side. The gear lube can be leaking or disappearing from several sources. I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. 1997 Silverton 362, 7.4 Crusaders Feel free to post if you need any help. Charts & Hello guys. Completely different system. Recent Topics Looking for a Victrola fishing box! However, I believe its on the port side where your circle is on the starboard. Buy a Service Manual before attempting this repair. Water is leaking into the boat at a slow pace through a hole directly above the - Answered by a verified Marine Mechanic . He said the boat is pretty new with low hours and he has never seen anything this bad on such a new boat. After running the boat for a few weekends I noticed that the gear oil was leaking out of a small drain hole on the lower unit housing on the opposite side of the drain plug (slow leak). Towers, Tow Ropes & Am I missing something? There is some kind of connection where the check ball and the push pin on the gimbal housing mates. Trying to go boating with my family today and while removeing the cover i found small puddle of gear lube under the lower unit coming from small hole in front section of the lower unit. Allow that to drain for about 15 minutes. MerCruiser Service Manual Free Download PDF On this page you can free download service & repair manuals for such sterndrive engines as MerCruiser . Deals, Electrical Plumbing, Anchor Check the fittings, hose and transom housing fitting of that system to verify its not the source of the lube in the bilge. Sign up for a new account in our community. Biminis, View See also: Mercury Outboard Service Manuals MerCruiser Service Manual Mercury Mercruiser #14 Service Manual Sterndrive Units Alpha One Generation II [PDF, ENG, 24.7 MB].pdf The monsoonmultimedia.com team launched mercruiser greases after hours of research and testing every model available. A friend has a 2006 Campion Chase with a Mercruiser 5.0 MPI/Alpha One, approx 100 hours. However, considering the features, you can go for the Alpha gen 2. Mercruiser Alpha 1 Gen 2 out drive oil reservoir. That will make the leak - leak even more as the bubbles will force more oil out. So i basically need to reseal the upper and lower unit. Must be some good sh!t whatever that first Mechanic wanna be was smoking on. You must log in or register to reply here. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 Was it recently changed? These are the top picks and the most-sold mercruiser greasess. Fenders, Boat Trailer No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Grills, Boat Drink REPLACEMENTKITS.COM - Brand Fits Mercruiser Alpha One Gen 2 Impeller Repair Kit - 4.2 (83) $2499 FREE delivery Wed, Mar 8 on $25 of items shipped by Amazon Small Business Water Pump Impeller Kit for Mercury Mercruiser Alpha One 46-96148A8 46-96148Q8 4.6 (193) $3919 FREE delivery Fri, Mar 10 He is saying to get it done right I need to change the bellows (parts $100), seal on shaft, o ring seal, drive resealed ($300), gumbo bearing $100, u joints ($160 each). I have ordered a new one along with a gasket kit, hinge pin removal tool. Parts, Inflatable Trying to decide weather to top it off and go out for a few hours or not. Accessories, PWC Parts & Or it could just be from the hose. The mechanic is making it sound like this is a really big deal so I asked him to write up a quote on what exactly needs to be fixed he said something needs to be sent somewhere to get recoated or resurfaced or something like that.